1
课程详述
COURSE SPECIFICATION
以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问，请联
系授课教师。
The course information as follows may be subject to change, either during the session because of unforeseen
circumstances, or following review of the course at the end of the session. Queries about the course should be
directed to the course instructor.
1.
课程名称 Course Title
快速成型技术
Rapid Prototyping Techniques
2.
授课院系
Originating Department
系统设计与智能制造学院
School of System Design and Intelligent Manufacturing
3.
课程编号
Course Code
SDM272
4.
课程学分 Credit Value
3
5.
课程类别
Course Type
专业基础课
Major Foundational Course
6.
授课学期
Semester
秋季学期
Fall semester
7.
授课语言
Teaching Language
英文
English
8.
授课教师、所属学系、联系方
式（如属团队授课，请列明其
他授课教师）
Instructor(s), Affiliation&
Contact
（For team teaching, please list
all instructors）
熊异，助理教授
系统设计与智能制造学院
Yi Xiong, Assistant Professor,
School of System Design and Intelligent Manufacturing
xiongy3@sustech.edu.cn
9.
实验员/助教、所属学系、联系
方式
Tutor/TA(s), Contact
TBD
10.
选课人数限额(可不填)
Maximum Enrolment
（Optional）
50
2
授课方式
Delivery Method
讲授
Lectures
习题/辅导/讨论
Tutorials
实验/实习
Lab/Practical
其它(请具体注明)
Other（Please specify）
总学时
Total
11.
学时数
Credit Hours
16
0
64
0
80
12.
先修课程、其它学习要求
Pre-requisites or Other
Academic Requirements
CS102A 计算机程序设计基础 A
CS102A Introduction to Computer Programming A
13.
后续课程、其它学习规划
Courses for which this
course is a pre-requisite
14.
其它要求修读本课程的学系
Cross-listing Dept.
无 NIL
教学大纲及教学日历 SYLLABUS
This course aims at providing students with the ability to utilize different advanced manufacturing methods for rapidly
converting conceptual designs into prototypes and testing their functionalities. The course consists of three parts: virtual
prototyping, physical prototyping, and prototype testing. More specifically, virtual prototyping includes computer-aided
design and manufacturing (CAD/CAM), generative design methods, design for manufacturing. Physical prototyping
includes additive manufacturing, laser cutting, molding & casting. Prototype testing includes three-dimensional scanning,
geometric dimensioning and tolerancing. This course will equip students with both theoretical and practical knowledge
through project-based learning. The main target group of this course is Year 2 students.
本课程主要目标是培养学生运用各种先进制造技术将概念设计快速转化为产品原型并对其功能进行测试的能力。课程内容
包 括三 部 分： 虚 拟成型 技术、 物 理成 型 技术 、 原型 测 试技术 。其中 ， 虚拟 成 型技 术 涉及计 算机辅 助 设计 和 制造
（CAD/CAM）、创成式设计方法、可制造性设计等。物理成型技术涉及增材制造技术、激光切割、铸模等。原型测试涉及
三维扫描、公差和配合等。该课程将通过项目引导式的新工科教育方法使学生掌握相关理论和实践知识。本课程以二年级
学生为主要对象。
16.
预达学习成果 Learning Outcomes
After passing the course, the student should be able to
1) describe and explain the product prototyping workflow and its steps.
2) formulate and propose complete virtual and physical prototyping solutions for implementing conceptual designs
based on design needs.
3) create virtual models that considers the cost, manufacturability, scalability and sustainability.
4) create physical models by means of additive manufacturing, laser cutting, CNC machining, as well as casting
and molding.
5) test prototypes with measurement tools including 3D scanners.
课程结束后，学生将掌握以下技能：
1) 描述并解释产品原型开发流程及其步骤；
2) 根据设计需求，能够选择和提出完整的产品虚拟和物理原型开发方案来实现概念设计；
3) 能综合考虑成本、可制造性、量产能力和可持续性等因素，建立虚拟原型；
4) 能运用增材制造、激光切割、数控加工、铸模等制造技术建立物理原型；
5) 通过测量工具，譬如三维扫描，测试原型产品。
17.
课程内容及教学日历 （如授课语言以英文为主，则课程内容介绍可以用英文；如团队教学或模块教学，教学日历须注明
主讲人）
Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if
this is a team teaching or module course.)
Course Schedule
Week
Lecture Title
h
Lab Practice
h
1
Lecture 1: Introduction to rapid
prototyping
The concept of rapid
prototyping
2
Lab 1: CAD/CAM Basics
Safety considerations & requirements
The CAD/CAM environment
Common CAD/CAM file types
4
3
The role of prototyping in the
product development process
Prototyping steps: virtual
prototyping, physical
prototyping, and prototype
testing
Showcase of cool prototypes
Online resources: CAD Libraries and
maker communities
2
Lab 2: Project Kick-off
Presentations on selected project
topics
Discussions on tentative prototyping
solutions
4
3
Lecture 2: Digital Design and
Manufacturing Workflow
Integrative design and
manufacturing:
CAD/CAE/CAM
CNC Programming: toolpath
planning, G-code
2
Lab 3: CAE Basics
Introduction to structural analysis
software
4
4
Lab 4: Fused Deposition Modelling
Introduction to the FDM process and
materials
Introduction to the FDM machine and
software
Manufacturing practice
4
5
Lecture 3: Generative Design
Basics
Motivations of generative
design
The definition of generative
design
Methods and tools for
generative design
Cases for generative design
Realization of products by
generative design
2
Lab 5: Generative Design Practice
Introduction to generative design
software
Design practice
4
6
Lab 6: Project Midterm Review
Presentations on selected project
topics
Discussions on tentative prototyping
solutions
4
7
Lecture 4: From Virtual Prototyping
to Physical Prototyping
Design for Manufacturing
Motivation of design for
manufacturing
Definition of design for
manufacturing
Design guidelines for
manufacturing
Design cases with design for
manufacturing
Design for Sustainability
Sustainable design principles
Aspects of environmentally
sustainable design
LCA and product life
2
Lab 7: Laser Cutting
Introduction to the laser cutting
machine and software
Manufacturing practice
4
8
Lab 8: Stereolithography
Introduction to the SLA process and
4
4
materials
Introduction to the SLA machine and
software
Manufacturing practice
9
Lecture 5: Additive Manufacturing
Basics
Overview of seven AM
processes
AM workflow
Design for Additive
Manufacturing
2
Lab 9: Lightweight Structure Design and
Fabrication
Design of lightweight structure in
software
Manufacturing practice
4
10
Lab 10: Molding and Casting
Introduction to the molding and casting
processes
Manufacturing practice
4
11
Lecture 6: Other Physical
Prototyping Methods
Prototyping with wood
Prototyping with foamcore
Prototyping with polystyrene
foam
Prototyping with thermoplastic
sheet
Prototyping with polyurethane
2
Lab 11: Other Physical Prototyping
Methods
Introduction to lab CNC machines
Manufacturing practice
4
12
Lab 12: Joining and Assembly
Introduction to typical joining methods
Practice
4
13
Lecture 7: Reverse Engineering
and 3D Scanning
The workflow of reverse
engineering
3D Scanning and its principles
Geometric dimensioning and
tolerancing
2
Lab 13: Laser Scanning
Introduction to 3D laser scanners
Reconstruction of CAD models
4
14
Lab 14: Project Implementation (I)
Manufacturing parts for projects
4
15
Lecture 8: From Prototyping to
Production
The iterative process of
prototyping
Production methods for
replacing prototyping methods
Manufacturing plans
2
Lab 15: Project Implementation (II)
Assembling parts for projects
4
16
Lab 16: Project Final Review
Group presentations
Wrapping up of the course
4
18.
教材及其它参考资料 Textbook and Supplementary Readings
1. Gibson, I., Rosen, D.W. and Stucker, B., 2014. Additive manufacturing technologies. New York:
Springer.
2. Hallgrimsson, B., 2012. Prototyping and modelmaking for product design. London: Laurence King
课程评估 ASSESSMENT
5
20.
记分方式 GRADING SYSTEM
√ A. 十三级等级制 Letter Grading
B. 二级记分制（通过/不通过） Pass/Fail Grading
课程审批 REVIEW AND APPROVAL
21.
本课程设置已经过以下责任人/委员会审议通过
This Course has been approved by the following person or committee of authority
19.
Type of
Assessment
Assessment Time
% of final
score
Penalty
Notes
出勤 Attendance
Week 1-16
10
NIL
To assess a student’s individual
work ethics and collaborative
team works.
课程项目 Projects
Week 1-16
70
NIL
Group presentation, group score
and individual score.
Semester-long project: a
prototype making and
functionality.
平时作业
Assignments
Week 1-16
20
NIL
To assess students’ grasp of
coursework knowledge.
