1
课程详述
COURSE SPECIFICATION
以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问,请联
系授课教师。
The course information as follows may be subject to change, either during the session because of unforeseen
circumstances, or following review of the course at the end of the session. Queries about the course should be
directed to the course instructor.
1.
课程名称 Course Title
精密加工技术
Precision Machining Technology
2.
授课院系
Originating Department
机械与能源工程系
Department of Mechanical and Energy Engineering
3.
课程编号
Course Code
ME407
4.
课程学分 Credit Value
3
5.
课程类别
Course Type
专业核心课 Major Core Course
6.
授课学期
Semester
秋季 Fall
7.
授课语言
Teaching Language
中英双语 English & Chinese
8.
他授课教师)
Instructor(s), Affiliation&
Contact
For team teaching, please list
all instructors
徐少林/助理教授/机械与能源工程系
Shaolin Xu / Assistant professor / Department of Mechanical and Energy Engineering
Email: xusl@sustech.edu.cn
9.
/
方式
Tutor/TA(s), Contact
待公布 To be announced
10.
选课人数限额(不填)
Maximum Enrolment
Optional
2
授课方式
Delivery Method
习题/辅导/讨论
Tutorials
实验/实习
Lab/Practical
其它(请具体注明)
OtherPlease specify
总学时
Total
11.
学时数
Credit Hours
32
64
12.
先修课程、其它学习要求
Pre-requisites or Other
Academic Requirements
13.
后续课程、其它学习规划
Courses for which this course
is a pre-requisite
14.
其它要求修读本课程的学系
Cross-listing Dept.
教学大纲及教学日历 SYLLABUS
15.
教学目标 Course Objectives
精密加工技术是制造领域的关键核心技术,是机械制造类学生的专业核心课程。
Precision machining technology is the key technology in the modern manufacturing industry as well as a major core
course for mechanical manufacturing students.
该课程的教学目标在于通过课堂教学和实际动手实验,让学生熟练深入掌握精密加工技术的基础原理、工业应用及其前
沿发展趋势。首先讲授超精密机械加工技术及超精密机床技术,包含其加工原理、加工工艺、机床构造及设计原则、测量
及加工质量评价等;其次重点讲解前沿的复合加工技术,包含其加工原理、设备构成及原理和工业应用;最后专题讲解采
用各种新型超精密加工技术进行微纳制造的研究及应用现状。
The purpose of this course is to provide students with a comprehensive and deep understanding of the fundamentals,
industrial applications and cutting-edge development of precision machining technology by lectures and lab experiments.
Initially, ultraprecision mechanical machining technologies and ultraprecision machine tools will be discussed, including
machining mechanism, techniques, machine tools construction and design principles, measurement and quality
evaluation etc.; then, the nonconventional hybrid machining techniques will be discussed, including their mechanism,
equipment construction and industrial application; finally, the current research and application on micro/nano-fabrication
with various types of new ultraprecision machining techniques will be discussed in terms of special subjects.
16.
预达学习成果 Learning Outcomes
该课程拟通过精密加工原理、加工过程中的科学问题、设备构成、设计原则及其工业应用的讲解,结合各加工技术的前
沿研究成果,让学生对精密加工技术的发展趋势有系统的了解。并在自我实践的环节结合实验设计和动手实验,提升对精
密加工技术的理论和实践的认知程度,为未来从事该领域的理论和应用研究,培养兴趣,并打下坚实的基础。
The course tends to provide students with a systematic understanding of the development trend of ultraprecision
machining technology through the discussion of precision machining mechanisms, related scientific problems, equipment
construction, design principles and industrial applications, combined with the current research status of various precision
machining techniques. It aims to help students deeply understand the theory and practice of precision machining
technologies through the learning experience and provide necessary knowledge for their theoretical and applied
research in this field for the future.
17.
课程内容及教学日历 (如授课语言以英文为主,则课程内容介绍可以用英文;如团队教学或模块教学,教学日历须注明
主讲人)
Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if
this is a team teaching or module course.)
3
Section 1
LecturesIntroduction to ultraprecision machining and machine tool technologies (精密加工技术
简介)
Lab/PracticalIntroduction to experiment projects (实验课题介绍)
Section 2
LecturesCutting: fundamentals, single-point diamond cutting, ductile-mode cutting, etc.(切削:
基础,单点金刚石切削,延性域切削等)
Lab/PracticalDemonstration of ultraprecision cutting and grinding (超精密切削及磨削实验演示)
Section 3
Lectures Tribology in ultraprecision cutting (超精密切削中的摩擦学)
Lab/PracticalLiterature review and experiment design (文献综述及实验设计)
Section 4
LecturesTypical scientific problems in ultraprecision cutting (超精密切削中的典型科学问题)
Lab/PracticalNano precision cutting of spherical and aspherical optical molds (球面
学模具的纳米精度超精密切削实验)
Section 5
LecturesGrinding: fundamentals, wear mechanisms and conditioning of grinding wheels
基础,砂轮磨损及修型修整技术)
Lab/PracticalLiterature review and experiment design (文献综述及实验设计)
Section 6
LecturesMirror surface grinding, aspherical grinding, glass optic manufacturing, etc.
磨,非球面精磨,光学玻璃镜片加工技术等)
Lab/PracticalNano precision grinding of spherical and aspherical optical molds (球面及非球面
学模具的纳米精度超精密磨削实验)
Section 7
Lectures Lapping and polishing: fundamentals, chemical mechanical polishing, etc. 研磨
光:基础,化学机械研磨等)
Lab/PracticalNano scratching of typical brittle materials (典型硬脆性材料的纳米划痕实验)
Section 8
Mid-Term Test (Short oral presentation and discussion in selected topics)
期中考试(就选定课题进行口头演讲和讨论)
Section 9
LecturesUltraprecision basic components(超精密基础元部件)
Lab/PracticalLiterature review and experiment design (文献综述及实验设计)
Section 10
LecturesMeasurement and error compensation in ultraprecision machining (
测量以及误差补偿技术)
Lab/PracticalSet up a laser interferometer and related displacement measurement (密激
涉测量系统的搭建及测距应用)
Section 11
LecturesConstruction and design principles of precision machine tools (
及设计原则)
Lab/PracticalLiterature review and experiment design (文献综述及实验设计)
Section 12
Lectures Introduction to hybrid machining technologies (复合加工技术介绍)
Lab/Practical Thermal and UV nanoimprinting lithography for periodic structures fabrication (/
紫外纳米压印制备周期性微纳结构)
Section 13
Lectures Ultrasonic assisted machining: fundamentals and applications 辅助加工:基
及应用)
Lab/PracticalLiterature review and experiment design (文献综述及实验设计)
Section 14
Lectures Laser assisted machining: fundamentals and applications (激辅助:基
用)
Lab/PracticalFemtosecond laser micromachining of metal and semiconductor materials (
光用于金属及半导体材料的微纳加工)
Section 15
LecturesMicro/nano-fabrication technologies and their applications (微纳制造技术及其应用)
Lab/Practical Fabrication of nanoscale 3D components with femtosecond laser TPP/MPP
processes (基于飞秒激光双光子及多光子聚合的微纳 3D 构件制备)
4
Section 16
Final Exam (Oral presentation and discussion in selected projects)
期末考试(就选定课题进行口头演讲和讨论)
Note: 2+2 hours/section;
Laboratories 实验部分
Pre-Laboratory: Introduction and safety training
实验课程安排介绍及安全培训
Lab 1: Nano precision cutting of spherical and aspherical optical molds
实验 1:球面及非球面光学模具的纳米精度超精密切削实验
Lab 2: Nano precision grinding of spherical and aspherical optical molds
实验 2:球面及非球面光学模具的纳米精度超精密磨削实验
Lab 3: Nano scratching of typical brittle materials
实验 3:典型硬脆性材料的纳米划痕实验
Lab 4: Set up a laser interferometer and related displacement measurement
实验 4:精密激光干涉测量系统的搭建及测距应用
Lab 5: Thermal and UV nanoimprinting lithography for periodic structures fabrication
实验 5:热/紫外纳米压印制备周期性微纳结构
Lab 6: Femtosecond laser micromachining of metal and semiconductor materials
实验 6:飞秒激光用于金属及半导体材料的微纳加工
Lab 7: Fabrication of nanoscale 3D components with femtosecond laser TPP/MPP processes
实验 7:基于飞秒激光双光子及多光子聚合的微纳 3D 构件制备
18.
教材及其它参考资料 Textbook and Supplementary Readings
教材 Textbook
(1) 精密超精密加工技术新进展,杨辉,航空工业出版社,2016
(2) Fundamentals of machining and machine tools, 3rd ed, Geoffrey Boothroyd, Winston A. Knight, Boca Raton, Fla. :
CRC Press/Taylor & Francis,2005.
参考教材 Supplementary Readings
(3) 精密和超精密加工技术( 3 ),袁哲俊,王先逵,机械工业出版社,2016.
课程评估 ASSESSMENT
19.
评估形式
Type of
Assessment
评估时间
Time
占考试总成绩百分比
% of final
score
违纪处罚
Penalty
备注
Notes
出勤 Attendance
10
课堂表现
Class
Performance
20
小测验
Quiz
课程项目 Projects
40
平时作业
Assignments
期中考试
Mid-Term Test
期末考试
Final Exam
期末报告
Final
Presentation
30
5
其它(可根据需
改写以上评估方
式)
Others (The
above may be
modified as
necessary)
20.
记分方式 GRADING SYSTEM
A. 十三级等级制 Letter Grading
B. 二级记分制(通/不通过) Pass/Fail Grading
课程审批 REVIEW AND APPROVAL
21.
本课程设置已经过以下责任人/员会审议通过
This Course has been approved by the following person or committee of authority
机械与能源工程系教学委员会