1
课程详述
COURSE SPECIFICATION
以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问,请联
系授课教师。
The course information as follows may be subject to change, either during the session because of unforeseen
circumstances, or following review of the course at the end of the session. Queries about the course should be
directed to the course instructor.
1.
课程名称 Course Title
复合制造技术前沿
Frontiers in Hybrid Manufacturing Processes
2.
授课院系
Originating Department
机械与能源工程系
Department of Mechanical and Energy Engineering
3.
课程编号
Course Code
ME355
4.
课程学分 Credit Value
3
5.
课程类别
Course Type
专业选修课 Major Elective Courses
6.
授课学期
Semester
秋季 Fall
7.
授课语言
Teaching Language
中英双语 English & Chinese
8.
他授课教师)
Instructor(s), Affiliation&
Contact
For team teaching, please list
all instructors
吴勇波
南方科技大学 机械与能源工程系
wuyb@sustec.edu.cn
Prof. Yongbo Wu
Department of Mechanical and Energy Engineering
9.
/
方式
Tutor/TA(s), Contact
待公布 To be announced
10.
选课人数限额(不填)
Maximum Enrolment
Optional
授课方式
Delivery Method
习题/辅导/讨论
Tutorials
实验/实习
Lab/Practical
其它(请具体注明)
OtherPlease specify
总学时
Total
11.
学时数
Credit Hours
48
2
12.
先修课程、其它学习要求
Pre-requisites or Other
Academic Requirements
ME302 机械制造基础 Fundamentals of Manufacturing
13.
后续课程、其它学习规划
Courses for which this course
is a pre-requisite
14.
其它要求修读本课程的学系
Cross-listing Dept.
不限
教学大纲及教学日历 SYLLABUS
15.
教学目标 Course Objectives
机械制造在制造业中占有非常重要的地位,且近年随着高端制造业的快速发展,传统的单一制造工艺已越来越难满足更精
密更高效的要求。在此背景下,以某一工艺为主辅以另一种或多种工艺的复合制造技术成为当前高端制造业的一个重要发
展方向。本课程的教学目标是使学生掌握常见复合制造技术的工艺原理和应用,并了解相关技术领域的最新进展。通过将
教授的课堂讲授、学生的演讲讨论和现场参观进行有机的结合,在进行理论知识传授和现场认知的同时,培养学生就相关
专业知识进行归纳、演讲的能力以及发现和解决问题的创新思维能力,为以后从事机械制造领域的工程技术工作、科学研
究工作以及开拓新技术领域奠定坚实的专业基础。
Mechanical manufacturing is important in manufacturing industry. Especially in recent years, with the rapid
growth of advanced manufacturing industry, it become harder and harder for the traditional single
manufacturing process to meet the requirement on the manufacturing accuracy and efficiency. Under this
situation, hybrid manufacturing processes which combine two or more different manufacturing processes have
been rapidly developed towards the level elevation of manufacturing technologies. The aim of this course is
to enable students to master the principles and applications of typical hybrid manufacturing processes, and
to understand the latest developments in related technical fields.
This course combines the class-teaching with the discussion and technical tours. Students will learn the
related theories, the ability to summarize and present relevant knowledge, and the skills to find out and
solve problems. Through this course, students will have the potentiality which is important for them to
perform well as an excellent scientist or engineer in advanced manufacturing industry.
16.
预达学习成果 Learning Outcomes
本课程通教授的课理论授,使学掌握各种见辅/加工术的基本理和加工性,握超声、光、
火花、磁流变、电化学等物理化学现象的基本概念以及将它们应用于切削、磨削、抛光、焊接、压力成型等传统制造工艺
时的基本原理和实现这些原理的装置设计方法;通过自主演讲讨论,培养归纳总结、内容表达、发现问题和解决问题的能
力。
By class-teaching, this course enables students to master the basical principles and characteristics of
typical hybrid manufacturing processes. Students will learn the fundamentals of ultrasonic vibration,
laser, electric discharge, magnetorheology, electrochemistry and other physic or chemical phenomena, and
learn the technologies in which the above-mentioned phenomena are employed in cutting, grinding,
polishing, welding, forging, and other traditional manufacturing processes. Through discussion and
presentation, students will learn the ability to summarize and present relevant knowledge, and the skills
to find out and solve problems.
17.
课程内容及教学日历 (如授课语言以英文为主,则课程内容介绍可以用英文;如团队教学或模块教学,教学日历须注明
主讲人)
Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if
this is a team teaching or module course.)
3
章节/Section
课程内容/Course contents
教学要求
/Credit
hours
1.Introduction
绪论
Definition and classification of
hybrid processes
复合制造的定义和分类
Understand the definition and
classification of hybrid processes
了解复合制造的定义及其分类
3
2.1 Vibration- and Laser-assisted
cutting
振动/激光辅助切削
Understand the processing principle
of vibration/laser assisted
machining and their fundamental
machining characteristics
掌握振动/激光辅助切削的原理与基本加
工特性
3
2.2 Media-assisted machining
介质辅助加工
Learn what is the media-assisted
machining, what kind of equipment is
used, and how it performs.
了解什么是介质辅助加工及其设备和基本
加工特性
3
2. Assisted
Hybrid
Processes
辅助制造技术
2.3 Vibration assisted grinding,
polishing and EDM
振动辅助磨削/抛光/电火花加工
Understand the concept and principle
of the vibration assisted grinding,
polishing and EDM, and learn about
the fundamental machining
characteristics of this process.
掌握振动辅助磨削/抛光/电火花加工的基
本概念和原理,了解其基本加工特性
3
2.4 Pulsed electrochemical machining
– PECM
脉冲电流加工
Learn how the pulsed electrochemical
machining -PECM is performed and
what is its basic machining
characteristics.
学习并掌握脉冲电流的加工方法,了解其
基本加工特性。
3
2.5 Air assisted jet electrochemical
machining; Laser assisted chemical and
electrochemical machining
空气注射/激光辅助电化学加工
Be familiar with the air assisted
jet electrochemical machining and
the laser assisted chemical/
electrochemical machining,
understand their basic machining
characteristics
/
法,了解它们的基本加工特性
3
2.6 Vibration and Laser assisted
forming
振动/激光辅助成型加工
Can explain the machining principle
of vibration and Laser assisted
forming and understand its basic
machining characteristics
/光辅工的
掌握其基本加工特性
3
3.1 Combinations of EDM/Grinding and
ECM/Grinding
电火花/电化学磨削加工的复合
Understand the concept of the
combinations of EDM/Grinding and
ECM/Grinding
掌握电火花/电化学磨削加工的复合方法
3
3. Mixed or
Combined
Processes
复合制造技术
3.2 Combination of ECM and EDM
电火花/电化学加工的复合
Learn how to combine ECM and EDM and
understand its fundamental
3
4
performance
学习怎样对电火花加工和电化学加工进行
复合,掌握其基本特性
3.3 Hybrid processes for polishing
applications and others
复合加工在抛光中的理论和应用
Understand the hybrid processes for
polishing applications and others
了解复合加工在抛光中的理论和应用
3
3.4 Combined deep drawing and cold
forging
Combination of hot extrusion and equal
channel angular pressing (iECAP)
深冲压和冷锻造的复合,热挤压和等通道转
角挤压的复合
Learn how to combine deep drawing
and cold forging, and understand the
combination of hot extrusion and
equal channel angular pressing
(iECAP)
掌握压和造的方法解热
挤压和等通道转角挤压的复合加工原理
3
3.5 Combination of spinning and
bending for tube forming
管材成型中弯曲和旋压的复合
Learn how to combine spinning and
bending for tube forming and
understand the basic performance of
this combination
掌握材成弯曲压的方法
了解这种复合加工方法的基本特性
1.5
3.6 Combination of extrusion and
bending (curved profile extrusion)
挤压和弯曲的复合(曲面型材挤压)
Learn the method to combine
extrusion and bending, and
Understand the fundamental
characteristics of this combined
process
学习压和的复法,这种
合法的基本加工特性
1.5
3.7 Combination of stretch forming and
incremental sheet forming
拉伸成型和板材渐进成型的复合
Understand the combination of
stretch forming and incremental
sheet forming
掌握拉伸成型和板材渐进成型的复合方法
1.5
4.1 Grinding hardening
磨削硬化的利用
Can explain the concept of grinding
hardening and understand its basic
performance
能解释磨削硬化现象并掌握其基本特性
1.5
4.2 Combination of forming and
hardening (hot stamping)
成型和硬化的复合(热冲压)
Learn how to combine forming and
hardening and understand its
fundamental characteristics
学习和硬复合并掌基本
加工特性
3
4. Combination
of controlled
process
mechanisms
可控技术复合
4.3 Combination of rolling and
hardening
轧制和硬化的复合
Learn how to combine rolling and
hardening and understand its
fundamental characteristics
学习和硬复合并掌基本
加工特性
3
5
Final Presentation 期末报告
3
18.
教材及其它参考资料 Textbook and Supplementary Readings
5
以英文综述论文“B. Lauwers et al, Hybrid processes in manufacturing, CIRP Annals-Manufacturing Technology
63(2014) 561-583”及文中所列部分参考文献为基础自编
课程评估 ASSESSMENT
19.
评估形式
Type of
Assessment
评估时间
Time
占考试总成绩百分比
% of final
score
违纪处罚
Penalty
备注
Notes
出勤 Attendance
10
课堂表现
Class
Performance
20
小测验
Quiz
课程项目 Projects
60
平时作业
Assignments
期中考试
Mid-Term Test
期末考试
Final Exam
期末报告
Final
Presentation
10
其它(可根据需
改写以上评估方
式)
Others (The
above may be
modified as
necessary)
20.
记分方式 GRADING SYSTEM
A. 十三级等级制 Letter Grading
B. 二级记分制(通/不通过) Pass/Fail Grading
课程审批 REVIEW AND APPROVAL
21.
本课程设置已经过以下责任人/员会审议通过
This Course has been approved by the following person or committee of authority
机械与能源工程系教学委员会