课程详述

COURSE SPECIFICATION

以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问，请联

系授课教师。

The course information as follows may be subject to change, either during the session because of unforeseen

circumstances, or following review of the course at the end of the session. Queries about the course should be

directed to the course instructor.

课程名称 Course Title

制造过程仿真与数据分析

Manufacturing Process Simulation and Data Analysis

授课院系

Originating Department

机械与能源工程系

Department of Mechanical and Energy Engineering

课程编号

Course Code

ME354

课程学分 Credit Value

课程类别

Course Type

专业选修课 Major Elective Courses

授课学期

Semester

秋季 Fall

授课语言

Teaching Language

中英双语 English & Chinese

授课教师、所属学系、联系方

式（如属团队授课，请列明其

他授课教师）

Instructor(s), Affiliation&

Contact

（For team teaching, please list

all instructors）

路冬

机械与能源工程系

13732970595

lud@sustech.edu.cn

实验员/助教、所属学系、联系

方式

Tutor/TA(s), Contact

曾千里/机械与能源工程系/zengql@sustech.edu.cn

黄渊建 /机械与能源工程系/huangyj@sustech.edu.cn

10.

选课人数限额(可不填)

Maximum Enrolment

（Optional）

授课方式

Delivery Method

讲授

Lectures

习题/辅导/讨论

Tutorials

实验/实习

Lab/Practical

其它(请具体注明)

Other（Please specify）

总学时

Total

11.

学时数

Credit Hours

12.

先修课程、其它学习要求

Pre-requisites or Other

Academic Requirements

13.

后续课程、其它学习规划

Courses for which this course

is a pre-requisite

14.

其它要求修读本课程的学系

Cross-listing Dept.

教学大纲及教学日历 SYLLABUS

15.

教学目标 Course Objectives

通过本课程的学习，使学生具备运用 CAD/CAM/CAE 软件仿真制造过程的能力。将制造过程用数字化的方式描述，包

括零件三维图形的建立、数控代码的生成及切削过程的仿真等。锻炼学生定义问题、简化问题及分析问题的能力。

Through this course, students will have the ability to use CAD/CAM/CAE software to simulate the manufacturing

process. Describe the manufacturing process in a digital manner, including the creation of three-dimensional graphics of

parts, generation of numerical control codes, simulation of cutting processes. Exercise students' ability to define

problems, simplify problems, and analyze problems.

16.

预达学习成果 Learning Outcomes

完成本课程的学习后，学生应该掌握制造过程仿真的方法；具备仿真实际加工过程的能力；具备采用切削仿真的手段

优化切削参数、刀具参数从而为实际加工提供指导的能力。

After completing this course, the students should master method of manufacturing process simulation. Students can

simulate actual processing and can use cutting simulation method to optimize cutting parameters and tool parameters to

provide guidance for actual machining.

17.

课程内容及教学日历（如授课语言以英文为主，则课程内容介绍可以用英文；如团队教学或模块教学，教学日历须注明

主讲人）

Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if

this is a team teaching or module course.)

理论课教学内容、学时分配及教学要求:

课次

课程内容

教学要求 Objectives

学时(h)

实验设计与数据分析

Experimental design and

data analysis

 熟悉实验设计与数据分析的方法；

 能够将实验设计与数据分析的方法应用到制造过程

仿真模型中。

 Familiar with experimental design and data

analysis methods；

 Ability to apply experimental design and data

analysis methods to manufacturing process

simulation models.

制造过程仿真概述

Simulation of

manufacturing process

 理解制造过程仿真的意义及其应用范围；

 熟悉制造过程几何仿真的软件及仿真方法。

 Understand the meaning of manufacturing

process simulation and its application range；

 Familiar with software and simulation methods for

geometric simulation of manufacturing processes.

切削过程仿真

Simulation of cutting

process

 熟悉切削过程仿真的概念及方法；

 熟悉切削过程仿真软件及其建模方法。

 Familiar with the concept and method of cutting

process simulation;

 Familiar with cutting process simulation software

and its modeling method.

材料本构模型建立

Establish material

constitutive model

 熟悉材料本构模型的概念及建立方法；

 熟悉切削过程的材料本构模型建立实验方法。

 Familiar with the concept and construction method

of material constitutive model;

 Familiar with the experimental method of material

constitutive model of the cutting process.

切削过程材料模型用户子程序

建立

Establish user subroutine

of material model for

cutting process

 熟悉材料用户子程序的概念及其建立方法；

 熟悉不同材料对应的用户子程序的模型。

 Familiar with the concept of material user

subroutine and its establishment method;

 Familiar with the model of the user subroutine

corresponding to different materials.

刀具磨损仿真

Simulation of cutting tool

wear

 熟悉刀具磨损仿真模型及其建立方法；

 能够采用用户子程序的方式建立刀具磨损模型。

 Familiar with tool wear simulation model and its

establishment method;

 Build tool wear models using user subroutines.

由局部切削仿真到全局仿真

From local simulation to

global simulation

 熟悉由局部仿真到全局仿真的建模方法；

 能够建立局部切削仿真到全局仿真的模型。

 Familiar with modeling methods from local

simulation to global simulation;

 Ability to model localized simulation to global

simulation for cutting process.

铸造过程仿真

Simulation of casting

process

 熟悉铸造过程仿真的建模方法；

 能够建立铸造过程仿真模型。

 Familiar with the modeling method of casting

process simulation;

 Ability to build simulation models for casting

processes.

实验课教学内容、学时分配及教学要求:

课次

课程内容

教学要求 Objectives

学时

制造过程几何仿真

Geometry simulation of

manufacturing process

 采用 EdgeCam 生成刀具路径；

 仿真并优化刀具路径。

 Generate toolpath by using EdgeCam；

 Simulate and optimize toolpaths.

切削过程仿真模型建立

Establishment of

 建立切削过程（车削、铣削及钻削）仿真模型；

 预测切削过程中的切削力、切削温度及切削应力

simulation model for

cutting process

等。

 Establish simulation models for cutting processes

(turning, milling and drilling);

 Predict cutting force, cutting temperature and

cutting stress during cutting process.

用户子程序建立

Establish user subroutine

 建立材料本构模型用户子程序；

 建立切削力用户子程序；

 建立刀具磨损用户子程序。

 Establish user subroutine of material constitutive

model;

 Establish user subroutine of cutting force model；

 Establish user subroutine of cutting tool wear

model.

由局部切削仿真到全局仿真

From local cutting simulation

to global simulation

 将布局仿真获得的切削力、切削热施加到全局仿真

模型；

 预测全局仿真中工件的变形及应力分布。

 Apply the cutting force and cutting heat obtained

from the local simulation to the global simulation

model;

 Predict the deformation and stress distribution of

the workpiece in the global simulation.

铸造过程仿真

Simulation of casting

process

 建立铸造过程仿真模型；

 预测铸造过程中的温度及应力分布。

 Establish simulation models for casting processes;

 Predict temperature and stress distribution during

casting process.

实验设计与数据分析

Experimental design and

data analysis

 采用实验设计与数据分析方法分析切削仿真及铸造

过程仿真等仿真结果。

 采用田口实验方法优化切削仿真及铸造仿真参数。

 Analysis of simulation results such as cutting

simulation and casting process simulation using

experimental design and data analysis methods;

 Optimize cutting simulation and casting simulation

parameters using Taguchi experimental method.

18.

教材及其它参考资料 Textbook and Supplementary Readings

参考资料:

1. 《先进制造与工程仿真技术》, 李彬主编, 北京大学出版社, 2013 年 5 月版.

2. 《数字化设计制造仿真与模拟》（上、下册）, 王华侨主编, 机械工业出版社, 2011 年 10 月.

3. 《制造系统建模与仿真》, 苏春主编, 机械工业出版社, 2014 年 9 月.

课程评估 ASSESSMENT

19.

评估形式

Type of

Assessment

评估时间

Time

占考试总成绩百分比

% of final

score

违纪处罚

Penalty

备注

Notes

出勤 Attendance

课堂表现

Class

Performance

小测验

Quiz

课程项目 Projects

平时作业

Assignments

期中考试

Mid-Term Test

期末考试

Final Exam

期末报告

Final

Presentation

其它（可根据需要

改写以上评估方

式）

Others (The

above may be

modified as

necessary)

20.

记分方式 GRADING SYSTEM

 A. 十三级等级制 Letter Grading

 B. 二级记分制（通过/不通过） Pass/Fail Grading

课程审批 REVIEW AND APPROVAL

21.

本课程设置已经过以下责任人/委员会审议通过

This Course has been approved by the following person or committee of authority