课程详述

COURSE SPECIFICATION

以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问，请联

系授课教师。

The course information as follows may be subject to change, either during the session because of unforeseen

circumstances, or following review of the course at the end of the session. Queries about the course should be

directed to the course instructor.

课程名称 Course Title

机械制造基础

Fundamentals of Manufacturing

授课院系

Originating Department

机械与能源工程系

Department of Mechanical and Energy Engineering

课程编号

Course Code

ME302

课程学分 Credit Value

课程类别

Course Type

专业核心课

Major Core Course

授课学期

Semester

春季 Spring

授课语言

Teaching Language

中英双语 English & Chinese

授课教师、所属学系、联系方

式（如属团队授课，请列明其

他授课教师）

Instructor(s), Affiliation&

Contact

（For team teaching, please list

all instructors）

吴勇波

机械与能源工程系，慧园 5-411， 88018156,13710242998

Yongbo Wu, Department of Mechanical and Energy Engineering, Wisdom Valley 5-

411, phone:88018156, mobile:13710242998

邓辉/助理教授

机械与能源工程系

Hui DENG / Assistant professor

Department of Mechanical and Energy Engineering

Email: dengh@sustc.edu.cn

实验员/助教、所属学系、联系

方式

Tutor/TA(s), Contact

待公布 To be announced

10.

选课人数限额(可不填)

Maximum Enrolment

（Optional）

授课方式

Delivery Method

讲授

Lectures

习题/辅导/讨论

Tutorials

实验/实习

Lab/Practical

其它(请具体注明)

Other（Please specify）

总学时

Total

11.

学时数

Credit Hours

12.

先修课程、其它学习要求

Pre-requisites or Other

Academic Requirements

ME103 制造工程认知实践 Awareness Practice of Manufacturing Engineering

ME303 机械设计基础 Fundamentals of Machine Design

13.

后续课程、其它学习规划

Courses for which this course

is a pre-requisite

ME308 先进制造实践 Advanced Manufacturing Practice

ME407 精密加工技术 Precision Machining Technology

14.

其它要求修读本课程的学系

Cross-listing Dept.

材料科学与工程，Materials Science and Engineering,力学与航空航天 Mechanics

and Aerospace Engineering

教学大纲及教学日历 SYLLABUS

15.

教学目标 Course Objectives

中国制造 2025 作为国家战略已经开始实施。机械制造是实现中国制造的核心。本课程面向具有“12.先修

课程”所列的一定先期学习基础的本科（3-4 年级）或研究生教授机械制造基础。重点涉及到材料的加工

工艺与设备和制造系统的基本原理以及近期发展等。通过课程学习，学生可以掌握基本的材料加工知识，

为进一步在制造领域学习和工作打好基础。

China Manufacturing 2025 program has launched as a national development strategy. Mechanical

manufacturing is the key to implement this program. This course will teach fundamentals of manufacturing

to the undergraduate students who are in year 3 or 4 or graduate students. The students should have

passed basic knowledge of manufacturing of materials as mentioned in section 12. The students are

expected after the course learning to know well the basis of processing principle of materials, the

equipment and manufacturing systems, as well the latest development of manufacturing.

16.

预达学习成果 Learning Outcomes

通过课程学习，学生基本了解和掌握材料的基本加工方法，包括原理、工艺过程和设备、制造系统构

成与自动化、以及相关科学技术最新进展。学生将来无论是进一步深造和进行科研工作或者是到制造企

业工作，都具备坚实的材料机械制造基础。

未来的学习和工作领域可以包括：机械工程、制造工程、材料科学与工程等。

Through this course learning, the students shall know well the basis of materials processing technologies

including principles, processes and equipments, Manufacturing systems and automation， as well as the

latest development of related technologies. The knowledge learnt through this course will be useful for

their further study or works. Their future interested subjects include processing and manufacturing of

materials, mechanical engineering, materials science and engineering, and related areas.

17.

课程内容及教学日历（如授课语言以英文为主，则课程内容介绍可以用英文；如团队教学或模块教学，教学日历须注明

主讲人）

Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if

this is a team teaching or module course.)

课程内容

教学要求

学时

分配

1.机械制造基础总论

 机械制造的应用背景

 本课程的性质、任务和主要内容

 机械加工的基本概念与方法

General introduction

 Application background of mechanical

manufacturing

 The objectives and outcome of mechanical

manufacturing

 Concept and methods of mechanical

manufacturing

了解机械制造的背景，不同

加工方法的概念及其特点

Understand the history and

importance of mechanical

manufacturing

Understand the different

process technology.

2.铸造工艺引论

 铸造的历史，方法及其应用

Fundamentals of Metal Casting

 The history, method and application of casting

了解铸造工艺的国家标准，

了解常用的设备和方法

Understand National standards

for metal casting and its mainly

equipment & technology

2.1.铸造工艺与设备

 铸造工艺的基本原理

 铸造工艺的过程

 铸造工艺的设计、材料及其经济性

Fundamentals of Metal Casting

 Fundaments for metal casting

 Metal-casting processes

 Metal-casting: design, materials, economics

掌握铸造工艺的基本原理，

设计以及实用经济性

Learn the basic principles of

casting technology, design and

practical economy

2.2. 成形加工工艺与设备 1

 金属轧制

 金属锻造

 金属的挤压和拉拔

Forming and Shaping Processes and Equipment 1

 Rolling of metal

 Forging of metal

 Extrusion and drawing of metals

掌握金属成形过程中的轧

制、锻造及其挤压和拉拔

Understand the forming and

shaping processes

2.3. 成形加工工艺与设备 2

 板材金属成形工艺

 快速成形操作

Forming and Shaping Processes and Equipment 2

 Sheet-metal forming processes

 Rapid-prototyping operations

掌握板材金属加工成形工

艺，快速成形操作技术

Understand Sheet-metal

forming processes and Rapid-

prototyping operations

2.4. 成形加工工艺与设备 3

 刀具材料的切削和切削液

 用于生产圆形的加工工艺：车削和制孔

 用于生产各种形状的加工工艺：铣削

Forming and Shaping Processes and Equipment 3

 Cutting-tool materials and cutting fluids

 Machining processes used to produce round

shapes: turning and hole making

 Machining processes used to produce various

shapes: milling

掌握成形加工的材料及工艺

Understand machining

processes and machine tools

2.5. 成形加工工艺与设备 4

 先进的加工概念和结构，以及加工经济性

 磨料加工和精加工操作

 先进的加工工艺

Forming and Shaping Processes and Equipment 4

 Machining centers, advanced machining concepts

and structures, and machining economics

 Abrasive machining and finishing operations

 Advanced machining processes

学习先进的加工成形工艺与

设备

Advanced machining processes

and machine tools

3 连接工艺与设备

 熔焊工艺

 固态焊接工艺

 钎焊，粘接和机械加固工艺

Joining Processes and Equipment

 Fusion-welding processes

 Solid-state welding processes

 Brazing soldering, adhesive-bonding, and

mechanical-fastening processes

掌握机械制造过程中的连接

工艺与设备

Understand joining processes

and equipment during

machining

4.机械加工基础

 切割力学

 刀具寿命：磨损和失效

 表面光洁度和完整性

 切削加工

Fundamentals of Machining

 Mechanics of cutting

 Tool life： wear and failure

 Surface finish and integrity

 Machinability

掌握机械加工理论概念，原

理，设计，应用

Master the concept, principle,

design and application of

machining theory

期中考试

Midterm Exam

中期考核，检查学生上一阶

段学习情况

Midterm assessment, check

students' learning in the

previous stage

5.刀具材料和切削液

 高速钢

 碳化物

 涂层工具

 氧化铝基陶瓷

 切削液

Cutting-tool Materials and Cutting Fluids

 High-speed steel

 Carbides

 Coated tools

 Alumina-based ceramics

 Cutting fluids

掌握各种刀具材料及其切削

液的应用

Understand different cutting-

tool materials and Cutting

Fluids, their application

industry

6.切削加工：车削

 简介

 车削过程

 车床和车床操作

Machining Processes: Turning

 Introduction

了解车削基本过程和车削车

床操作

Learn the process of turning

and lathe operations

 The turning process

 Lathes and lathe operations

6.1 切削加工：制孔、铣削、拉削、切断

 制孔与制孔机

 铣削和铣床

 拉削和拉床

 切断

Machining Processes: Hole-making, Milling, Broaching,

and Sawing

 Hole making and hole-making machines

 Milling and milling machines

 Broaching and Broaching machines

 Sawing

掌握各种切削加工工艺及相

应的设备，清楚各种工艺的

应用场景

Understand various the

machining process and

corresponding equipment, and

clearly understand the

application scenarios of various

processes

7 金属切削机床

 简介

 金属切削过程和切削机床

Machine-tool

 Introduction

 Machining process and machine tools

了解金属切削过程与切削机

床

Learn metal cutting processes

and cutting machine tools

8.磨粒加工工艺与设备

 研磨过程

 磨削操作与设备

 磨削加工的设计影响因素

Abrasive Machining and Finishing Operations

 The grinding process

 Grinding operation and machines

 Design considerations for grinding

学习磨粒加工的过程，原

理，操作与设备

Learn the process, principle,

operation and equipment of

abrasive processing

掌握磨削加工设计过程的影

响因素

Understand the influencing

factors of the grinding process

design process

9.特种与微纳加工基础

 化学加工

 电化学加工和磨削

 激光束加工和电子束加工

Advanced Machining and Micromanufacturing

 Chemical machining

 Electrochemical machining and grinding

 Laser-beam machining and electron-beam

machining

掌握机械制造过程中的特种

加工，如化学加工，电化学

加工，激光加工等等

Understand the special

processing in the mechanical

manufacturing process, such as

chemical processing,

electrochemical processing,

laser processing, etc.

掌握微纳加工的原理设计与

应用

Understand the principle design

and application of micro-nano

processing

10.几何测量与品质评价

 测量标准

 传统与现代的测量方法和仪器

 质量保证及评价方法

 质量控制的统计方法

Engineering Metrology, Instrumentation, and Quality

Assurance

掌握机械制造的几何测量和

质量保证的控制方法，以及

质量评价方法和统计方法

Master the control methods of

geometric measurement and

quality assurance of mechanical

manufacturing, as well as

quality evaluation methods and

 Measurement standards

 Traditional and modern measuring methods

and instruments

 Quality Assurance

 Statistical methods of quality control

statistical methods.

11.机械制造自动化

 数字控制

 工业机器人

 装配系统

 实用经济性

Automation of Manufacturing Processes and

Operations

 Numerical control

 Industrial robots

 Assembly system

 Economic considerations

熟悉机械制造自动化的应用

领域及其实用性

Familiar with the application

field of mechanical

manufacturing automation and

its practicability

12.计算机辅助制造 CAM 与计算机集成制造 CIM

 简介

 计算机辅助制造（CAM）

 计算机集成制造（CIM）

Computer-aided Manufacturing (CAM) and Computer-

integrated Manufacturing (CIM)

 Introduction

 Computer-aided Manufacturing (CAM)

 Computer-integrated Manufacturing (CIM)

学习了解机械加工与计算机

结合的前沿发展与技术

Learn the cutting-edge

development and technology of

machining and computer

integration

Sum

18.

教材及其它参考资料 Textbook and Supplementary Readings

教科书：

Manufacturing Engineering and Technologies, Sixth Edition, Ed Serope Kalpakjian and Steven R. Schmid,

Pub Pearson Education.

参考书：

1.王昆林. 材料工程基础[M].2 版.北京：清华大学出版社，2009.

2.毛为民. 工程材料学原理[M].北京：高等教育出版社，2009.

3.黄天佑. 材料加工工艺[M].2 版. 北京：清华大学出版社，2010.

4.卢秉恒. 机械制造技术基础[M].3 版.北京：机械工业出版社，2008.

5.王先逵. 机械制造工艺学[M].3 版. 北京：机械工业出版社，2013.

6.袁哲俊,王先逵. 精密和超精密加工技术[M].3 版. 北京：机械工业出版社，2016.

7.白基成,刘晋春. 特种加工[M].6 版.北京：机械工业出版社，2016.

课程评估 ASSESSMENT

19.

评估形式

Type of

Assessment

评估时间

Time

占考试总成绩百分比

% of final

score

违纪处罚

Penalty

备注

Notes

出勤 Attendance

课堂表现

Class

Performance

小测验

Quiz

课程项目 Projects

平时作业

Assignments

期中考试

Mid-Term Test

期末考试

Final Exam

期末报告

Final

Presentation

其它（可根据需要

改写以上评估方

式）

Others (The

above may be

modified as

necessary)

20.

记分方式 GRADING SYSTEM

 A. 十三级等级制 Letter Grading

 B. 二级记分制（通过/不通过） Pass/Fail Grading

课程审批 REVIEW AND APPROVAL

21.

本课程设置已经过以下责任人/委员会审议通过

This Course has been approved by the following person or committee of authority