课程详述

COURSE SPECIFICATION

以下课程信息可能根据实际授课需要或在课程检讨之后产生变动。如对课程有任何疑问，请联

系授课教师。

The course information as follows may be subject to change, either during the session because of unforeseen

circumstances, or following review of the course at the end of the session. Queries about the course should be

directed to the course instructor.

课程名称 Course Title

制造工程认知实践

Awareness Practice of Manufacturing Engineering

授课院系

Originating Department

机械与能源工程系

Department of Mechanical and Energy Engineering

课程编号

Course Code

ME103

课程学分 Credit Value

课程类别

Course Type

通识选修课程 General Education (GE) Elective Courses

授课学期

Semester

春季 Spring / 夏季 Summer / 秋季 Fall

授课语言

Teaching Language

英文 English

授课教师、所属学系、联系方

式（如属团队授课，请列明其

他授课教师）

Instructor(s), Affiliation&

Contact

（For team teaching, please list

all instructors）

路冬

机械与能源工程系

13732970595

lud@sustech.edu.cn

实验员/助教、所属学系、联系

方式

Tutor/TA(s), Contact

曾千里/机械与能源工程系/zengql@sustech.edu.cn

黄渊建 /机械与能源工程系/huangyj@sustech.edu.cn

10.

选课人数限额(可不填)

Maximum Enrolment

（Optional）

授课方式

Delivery Method

讲授

Lectures

习题/辅导/讨论

Tutorials

实验/实习

Lab/Practical

其它(请具体注明)

Other（Please specify）

总学时

Total

11.

学时数

Credit Hours

12.

先修课程、其它学习要求

Pre-requisites or Other

Academic Requirements

无/None

13.

后续课程、其它学习规划

Courses for which this course

is a pre-requisite

《机械制造基础》，《先进制造实践》，《精密加工技术》

14.

其它要求修读本课程的学系

Cross-listing Dept.

教学大纲及教学日历 SYLLABUS

15.

教学目标 Course Objectives

通过本课程的课堂教学，使学生了解材料从毛坯到成品（零件,机械装置）所经历的制造过程；了解材料成型（铸造、

锻造、焊接）、金属切削和先进制造技术的基本原理、工艺、设备、特点和用途。通过本课程实践环节的教学，使学生获

得与制造技术相关的各种工具、量具和设备的感性知识，初步掌握数控车床、数控铣床、和加工中心等的实际操作技能。

Through class teaching, students can understand the manufacturing process from raw material to products (parts,

mechanical devices); Learn the basic principles, processes, equipment, features and uses of material forming (casting,

forging, welding), metal cutting and advanced manufacturing techniques. By practices/experiments ,the students can

obtain the perceptual knowledge about the process ,the tools ,the measure instrument and the equipment of the

technologies and can master the operation skills of the equipment （such as CNC lathe, CNC milling machine, CNC

machine centers so on） at the elementary level.

16.

预达学习成果 Learning Outcomes

(1). 学生了解制造技术的原理、特点和用途；

(2). 学生能够初步具备根据毛坯的技术要求，选择合理的材料成形工艺（例如铸造、锻造和焊接）和根据零件的技术要

求，选择合理的切削加工工艺（例如车、铣削、磨削等）的能力；

(3). 能够识别各种工艺方法涉及的设备种类并能够掌握数控车床、数控铣床、和加工中心等的初步实操能力；

(4). 能够初步掌握简单零件数控程序的手动编程和较复杂零件的 CAM 编程技术；

(5). 学会简单零件的工艺规程制定。

(1). The students can understand mechanism, features and applications of the manufacturing technologies.

(2). The students can select correctly the process of blank forming (such as casting, forging, welding and so on) and

the machining process of parts (such as CNC turning, CNC milling, CNC machine centres and so on) according to

the technical requirements at the elementary level.

(3). The students can distinguish types of the equipment and can operate the machines such as CNC turning, CNC

milling, CNC machine centres.

(4). The students can programme the NC program of the parts with simple form by manual work and the parts with

complex form by CAM.

(5). The students can formulate the process program of parts with simple structure.

17.

课程内容及教学日历（如授课语言以英文为主，则课程内容介绍可以用英文；如团队教学或模块教学，教学日历须注明

主讲人）

Course Contents (in Parts/Chapters/Sections/Weeks. Please notify name of instructor for course section(s), if

this is a team teaching or module course.)

理论课教学内容、学时分配及教学要求:

课次

课程内容

教学要求 Objectives

学时(h)

引言，材料及其成型方法

Introduction, materials and

forming technology of

materials

 熟悉材料的分类；

 熟悉材料的成型方法，包括铸造、锻造、焊接及金

属加工等。

 Familiar with the classification of materials；

 Familiar with the forming technology of materials,

including casting, forging, welding and metal

cutting processing.

金属切削基本原理

Basic principle of metal

cutting

 熟悉切屑的形成原理及分类；

 熟悉切削过程中的切削力、切削热；

 熟悉刀具的寿命及刀具磨损的评价方法；

 掌握表面质量的概念及材料切削加工性的概念。

 Familiar with the formation principle and

classification of chips;

 Familiar with cutting force and cutting heat during

cutting;

 Familiar with tool life and tool wear evaluation

methods;

 Master the concept of surface quality and the

concept of material machinability.

数控加工技术

CNC machining

technology

 熟悉数控加工的基本原理；

 熟悉数控机床（加工中心）的分类；

 掌握加工经济性概念。

 Familiar with the basic principles of CNC

machining;

 Familiar with the classification of CNC machine

tools (machining centers);

 Master the concept of machining economics.

加工机床与刀具

Machining tools and

cutting tools

 熟悉车床的加工原理及车刀的选择方法；

 熟悉铣床的加工原理及铣刀的选择方法；

 熟悉钻床的加工原理及刀具的选择方法；

 熟悉齿轮的加工原理及刀具的选择方法。

 Familiar with the machining principle of lathe and

the selection method of turning tools;

 Familiar with the machining principle of milling

machine and the selection method of millers;

 Familiar with the machining principle of drilling

machine and the selection method of drills;

 Familiar with the machining principle of gears and

the selection of cutting tools.

互换性与测量技术

Interchangeability and

measurement technology

 熟悉互换性与标准化的概念；

 熟悉几何精度设计的概念及原则；

 熟悉表面粗糙度设计的概念及原则。

 Familiar with the concept of interchangeability and

standardization;

 Familiar with the concepts and principles of

geometric precision design;

 Familiar with the concepts and principles of

surface roughness design.

先进制造技术

Advanced Manufacturing

Technology

 熟悉先进制造技术的概念；

 熟悉各种先进制造方法（包括化学加工、电化学加

工、电火花加工、线切割、激光加工、电子束加

工、水射流加工等）的特点及其应用范围。

 Familiar with the concept of advanced

manufacturing technology;

 Familiar with the characteristics of various

advanced manufacturing methods (including

chemical machining, electrochemical machining,

electrical-discharge machining, wire electrical-

discharge machining, laser-beam machining,

electron-beam machining, water-jet machining,

etc.) and their application.

数字化制造

Digital manufacturing

 熟悉数字化制造的概念；

 熟悉几何仿真的概念及其应用；

 熟悉物理仿真的概念及其应用。

 Familiar with the concept of digital manufacturing

technology;

 Familiar with the concept of geometric simulation

and its application;

 Familiar with the concept of physical simulation

and its application.

智能制造

Smart manufacturing

 熟悉智能制造的概念；

 熟悉智能制造的关键技术；

 熟悉物理仿真的概念及其应用。

 Familiar with the concept of digital manufacturing

technology;

 Familiar with the concept of geometric simulation

and its application;

 Familiar with the concept of physical simulation

and its application.

实验教学内容、学时分配及教学要求:

课次

课程内容

教学要求 Objectives

学时

(h)

个人便携式数控机床

（PPCNC）操作入门

 了解 PPCNC 的硬件知识，熟练使用机床上的电源开关

按钮、急停按钮和调速旋钮；

 学会使用 PPCNC 的附件（如对刀器、专用扳手、螺

帽、索嘴等）；

 熟习 PPCNC 操控软件界面，学会操作机床，含机床工

作台连续移动和步进移动、让机床主轴转动和停止转

动、机床超行程诊断；

 掌握正确装夹工件毛坯和安装刀具的方法；

 掌握 PPCNC 手动试切对刀的操作步骤（含 X 轴、Y 轴

的对刀和 Z 轴的对刀）；

 学习如何加载程序试运行机床。

 Understand the hardware knowledge of PPCNC, and

skilfully use the power switch button, emergency stop

button and speed control knob on the machine;

 Learn to use PPCNC accessories (such as tool

holders, special wrenches, nuts, nozzles, etc.);

 Familiar with PPCNC control software interface, learn

to operate machine tools, including machine tool table

continuous movement and step movement, let

machine tool spindle rotate and stop rotation, machine

tool overtravel diagnosis;

 Master the correct method of clamping workpiece

blanks and installing tools;

 Master the operation steps of the PPCNC manual trial

cutting tool (including the X-axis, Y-axis tool setting

and Z-axis tool setting);

 Learn how to load a program to test the machine.

“雕刻文字”刀路的创建及加工

Creation and processing of

the " engraving text " tool

path

 熟习 Edgecam 软件的操作界面。

 掌握 Edgecam 软件中几何创建（如创建矩形、创建文

字）、编辑（如比例、移动、旋转）等命令。

 学会在 Edgecam 软件中新建工序及创建、加载刀具等

基本操作。

 掌握 Edgecam 雕刻加工刀路的创建方法。

 学会在 Edgecam 中生成 NC 程序代码。

 学会将 Edgecam 中生成的雕刻刀路 NC 程序代码载入

机床进行加工。

 Familiar with the interface of the Edgecam software;

 Master geometric creation in Edgecam software (such

as creating rectangles, creating text), editing (such as

scaling, moving, rotating), etc.;

 Learn to create new operations in Edgecam software

and create basic operations such as loading and

loading tools;

 Master the creation method of Edgecam engraving tool

path；

 Learn to generate NC program code in Edgecam；

 Learn to load the tool NC program code of engraving

generated in Edgecam into the machine processing.

“五星红旗”刀路的创建及加工

Creation and processing of

the "five-star red flag" tool

path

 掌握 Edgecam 软件中载入三维零件模型 iges、step、

stl 等常用格式的方法；

 学会 Edgecam 中改变视图显示方向及改变机床显示、

刀具显示、夹具显示、零件渲染等显示模式的方法；

 掌握合理布局零件加工范围及正确定位零件加工原点的

方法；

 掌握 Edgecam 铣加工特征栏目中提取封闭轮廓线作为

轮廓特征的方法；

 掌握 Edgecam 中粗加工、等粗糙度加工刀路的创建方

法。

 Master the methods of loading 3D part models iges,

steps, stl, etc. in Edgecam software

 Learn how to change the display orientation of the view

and change the display mode of machine display, tool

display, fixture display, part rendering, etc. in

Edgecam;

 Master the method of arranging the processing range

of parts and correctly locating the origin of parts;

 Master the method of extracting closed contours as

contour features in the Edgecam milling feature

column;

 Master the method of creating roughing and other

roughness machining tools path in Edgecam.

“风扇”刀路的创建及加工

Creation and processing of

"fan" tool path

 熟悉打开和关闭 Edgecam 软件中的层。

 学会灵活运用软件中的层操作，便于选取所需特征，生

成正确的刀路。

 掌握设置零件毛坯的方法，并合理设置风扇叶片的毛

坯。

 掌握 Edgecam 中平面铣切加工刀路的创建方法。

 掌握 Edgecam 中清根铣刀路的创建方法。

 掌握 Edgecam 中雕刻加工中，投影加工刀路创建的方

法。

 Familiar with opening and closing layers in Edgecam

software;

 Learn to use the layer operations in the software to

easily select the desired features and generate the

correct toolpath;

 Master the method of setting the part blank and set the

blank of the fan blade reasonably;

 Master the method of creating a plane milling tool path

in Edgecam;

 Master the method of creating the root milling cutter in

Edgecam;

 Master the method of creating a tool path in the

engraving and projection process in Edgecam.

“心心相印”刀路的创建及加工

The creation and processing

of the "heart and soul" tool

path

 掌握将 iges 格式的文件作为实体导入 Edgecam 软件中

的方法。

 了解粗加工方式创建凹心及凸心加工刀路时毛坯类型选

取的差异。

 掌握 Edgecam 软件创建粗加工刀路时，不同毛坯类型

所对应加工刀路的异同。

 掌握 Edgecam 中轮廓铣刀路的创建，了解轮廓铣刀路

的意义。

 凸心轮廓铣精修刀路创建中，学会正确选取补偿方式及

补偿地址，结合前面所学的 PPCNC 机床操作知识，实

现凹、凸心配合的精修加工。

 Master the method of importing files in the iges format

into the Edgecam software as entities;

 Understand the difference in blank type selection when

roughing and creating a concave and convex

machining path;

 Master the similarities and differences of machining

paths for different blank types when Edgecam software

creates roughing tool path;

 Master the creation of contour milling tool path in

Edgecam to understand the meaning of contour milling

tool path;

 In the creation of the convex contour milling and

finishing tool path, learn to correctly select the

compensation method and compensation address, and

combine the previous PPCNC machine tool operation

knowledge to realize the intensive processing of

concave and convex core coordination.

“飞行员头像”刀路的创建及加

工

Creation and processing of

the "pilot avatar" tool path

 掌握 Edgecam 软件中控制加工深度及加工范围的方

法。

 了解粗加工和等粗糙度加工（精加工）的异同。

 掌握 Edgecam 三轴模式加工空间立体的方法。

 掌握 Edgecam 中残料精加工刀路的创建方法。

 Master the method of controlling machining depth and

machining range in Edgecam software;

 Understand the similarities and differences between

roughing and equal roughness machining (finishing);

 Master the method of processing space stereo in

Edgecam triaxial mode;

 Master the method of creating the residual machining

path in Edgecam.

制造工程参观实习

Visiting internship of

manufacturing engineering

 调研所参观展会/企业的基本情况；

 了解常用零件的制造和加工方法；

 了解国内外主要的先进制造技术。

 Understand the basic situation of the

exhibition/enterprise;

 Understand how to manufacture and process common

parts;

 Understand major advanced manufacturing

technologies at home and abroad.

8-9

钳工实践

Practice for fitter

 了解钳工在零件加工、产品装配和设备维修中的作用。

 掌握钳工基本工艺（如划线、锯削、挫削、钻孔、攻螺

纹等）的操作方法。

 了解钳工常用工具、设备及量具的使用方法。

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